Case Study – Surface Porosities in Cast Aluminum Green Sand Products

Design improvements and cost optimization are key in a new project launch, but how often do you check ongoing projects for efficiencies and savings? Existing projects can still benefit from design, tooling, and quality reviews, resulting in a higher-quality product at a lower cost.

Design Improvements
Optimize your castings with our design expertise. We may find design adjustments to improve material flow, reduce porosity, and ultimately improve the quality of your products. This can lead to long-term cost savings and improved product performance.

Quality Control
Ensuring that patterns and castings meet the required specifications helps reduce defects, which are costly to rectify. By reevaluating these aspects, we can enhance the quality and reliability of our cast products.

Adaptation to New Technologies
With technological advancements, old patterns might benefit from a reassessment to reduce defects and scrap rates. 3D printing complex cores can result in significant cost savings by combining multiple cores into a single 3D-printed unit, reducing assembly time and minimizing material waste.

Cost Optimization
Streamline production with our detailed analysis of your patterns and processes. This includes optimizing the design for castability, reducing unnecessary complexity, and ensuring that tolerances and quality requirements are not excessively stringent, which can drive up costs.

Consider BQC Foundry for a review that improves quality and efficiency, not just savings. Contact us to enhance your casting processes.

Schedule your consultation with BQC Foundry